Monday, 26 September 2022

Woodwork project - pallet wood shelving rack

 From my ongoing woodworking project list, #6 got a jump on #5 with a pallet-wood shelving rack that I assembled this weekend.

Last week, I pulled out the pallets that we were using in the shop at the factory as product display racks and for the shop counter. Already painted, these are ready to be repurposed.

A while back, I turned to YouTube to find the best technique to take apart pallets. Methods vary from cutting out the planks (waste of material) to levering the planks using a crowbar or hammering the planks from underneath to lift them from the nails.

Whichever the method, it is not easy to pull planks from pallets, especially when the wood is dry because it is prone to break and splinter. Fresh pallets, which I've work on before, are definitely easier. 

I hammered and levered to separate the planks and it took far longer to gather the material than it did for the actual assembly. I kept the 110cm length of the planks and made the shelves the width of five planks at 505mm. I ended up making the bottom shelf using five planks and the middle and top shelves using only 4 planks. Five was overkill and just adds weight.

I do have paint, but for now I'm leaving the unit as is. It has heritage and a story.



I plan to make another of the same size and one that is taller for home. And then one or two units for my storage garage where I have kayak fittings stashed.

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